一.概述: summary

     定型機(jī)助劑施加系統(tǒng)。助劑施加方法是將助劑液體在高速旋轉(zhuǎn)“碟片”受到強(qiáng)力的離心力作用形成水膜，并被“碟片”上的離心線切割成微米級線性水霧高速強(qiáng)力噴射到布料表層，再經(jīng)過小軋車均勻滲透于布料纖維層的技術(shù)，達(dá)到快速滲透于布料纖維層的目的。

    the setting machine auxiliary feeding system：the auxiliary feeding method is to make the auxiliary liquid water film under the strong centrifugal force formed by high-speed rotating disc and cut by the disc into micron linear mist that sprays to the fabric surface at a high speed and penetrates into the fibrous coat of the cloth evenly by rolling cart quickly.

一.  設(shè)備使用范圍以及優(yōu)點(diǎn)  application scope and advantages

（一）、目前定型機(jī)添加助劑工藝流程：平幅進(jìn)布（帶液率約20%）→紅外擴(kuò)幅對中→漿槽添加助劑→二輥軋車（帶液率約75%）→下超喂→螺紋擴(kuò)幅→上超喂→剝邊→探邊→上針→漿邊→拉幅熱定形→冷風(fēng)冷卻→脫針→切吸邊→冷水輥冷卻→擺式落布或卷裝落布。

process flow of auxiliary feeding of current setting machine:

open-width cloth feeding (with about 20% of liquid carrying rate)→ ir width expanding centring→ auxiliary feeding from slash vat system → 2-roll rolling cart (with about 75% of liquid carrying rate) →low overfeeding→ whorl width expanding→ upper overfeeding→ uncurling→ edge detecting→ purling→ edge starching → tentering and heat setting → cold wind cooling → needle freeing→ cutting & edge suctioning→ cooling by cold water roll→ pendulous cropping or rolling package

弊端分析：analysis on advantages

1、在漿槽添加助劑過程中，化料桶中的助劑一直定量不間斷輸送到漿槽，當(dāng)漿槽助劑達(dá)到溢流口位置時(shí)助劑直接排放，導(dǎo)致助劑直接浪費(fèi)。

   during the auxiliary feeding from the slash vat, the chemical materical barrel keeps supplying auxiliary to the slash vat. when the auxiliary reaches the flow-off, it will be discharged directly, which leads to direct waste.

2、布料經(jīng)過漿槽添加助劑之后直接到達(dá)二輥軋車時(shí)，軋車把布料攜帶的大部分水份軋出，并且倒流回漿槽。當(dāng)水份倒流回漿槽時(shí)導(dǎo)致原有漿槽中的助劑濃度的改變（水份倒流回漿槽越多，漿槽中的助劑濃度就越底），所以在長時(shí)間生產(chǎn)過程中很難保證布料品質(zhì)一致。（如“機(jī)尾操作師傅”經(jīng)常要求“機(jī)頭操作師傅”改變助劑濃度的高底）

when the fabric reaches the 2-roll rolling cart directly after auxiliary feeding in slash vat, the rolling cart presses most water carried that returns back to the slash vat and changes the thickness of the auxiliary in the slash vat (the more returned water, the lower thickness of auxiliary in slash vat), which can not ensure the equal quality of the fabric after a long time. (for example, the operator at the end of the machine often requires the one at the head of the machine change the thickness of the auxiliary.)

3、目前所有經(jīng)過二輥軋車出來后布料的“帶液率約75%”，如此大的“帶液率”經(jīng)過烘干需要費(fèi)很大 熱能、電力、人力、陣用機(jī)臺、并且生產(chǎn)效率底下。

the liquid carrying rate of the fabric rolled by the 2-roll rooling cart is about 75% that should be dried with big consumption of heat energy, power, labor and machine with low production efficiency.

（二）、定型機(jī)助劑施加系統(tǒng)工藝流程：平幅進(jìn)布（帶液率約20%）→紅外擴(kuò)幅對中→定型機(jī)助劑施加系統(tǒng)（帶液率約25%）→下超喂→螺紋擴(kuò)幅→上超喂→剝邊→探邊→上針→漿邊→拉幅熱定形→冷風(fēng)冷卻→脫針→切,吸邊→冷水輥冷卻→擺式落布或卷裝落布。

process flow of setting machine auxiliary feeding system:

open-width cloth feeding (with about 20% of liquid carrying rate)→ ir width expanding centring→setting machine auxiliary feeding system (with about 25% of liquid carrying rate)→ low overfeeding→ whorl width expanding→ upper overfeeding→ uncurling→ edge detecting→ purling→ edge starching → tentering and heat setting → cold wind cooling → needle freeing→ cutting & edge suctioning→ cooling by cold water roll→ pendulous cropping or rolling package

定型機(jī)助劑施加系統(tǒng) 優(yōu)勢如下：

the advantages of setting machine auxiliary feeding system are as below:

1、德博仕-定型機(jī)助劑施加系統(tǒng)。助劑施加方法是將助劑液體在高速旋轉(zhuǎn)“碟片”受到強(qiáng)力的離心力作用形成水膜，并被“碟片”上的離心線切割成微米級線性水霧高速強(qiáng)力噴射到布料表層，再經(jīng)過小軋車均勻滲透于布料纖維層的技術(shù)，達(dá)到快速滲透于布料纖維層的目的。系統(tǒng)配備回收槽，可回收布料幅寬外不被布料所吸的助劑，達(dá)到助劑零排放標(biāo)準(zhǔn)。

deboshi setting machine auxiliary feeding system:

the auxiliary feeding method is to make the auxiliary liquid water film under the strong centrifugal force formed by high-speed rotating disc and cut by the disc into micron linear mist that sprays to the fabric surface at a high speed and penetrates into the fibrous coat of the cloth evenly by rolling cart quickly. there is reclaim tank in the system to reclaim the non-absorbed auxiliary out of the width of the cloth to reach the goal of zero release of auxiliary.

2、助劑施加過程中，可確保全幅布料（緯向）均勻且連續(xù)施加，助劑的施加量可依需求而先行設(shè)定。在運(yùn)轉(zhuǎn)過程中，系統(tǒng)會依定型機(jī)速度變化而自動調(diào)整，確保全程（經(jīng)向）施加助劑量相等，布料品質(zhì)一致。

the auxiliary feeding process ensures the even and continuous feeding of auxiliary on the whole-width cloth (laterally) with feeding quality set in accordance with the requirement. during the operation, the system will be adjusted according to the change of the speed of the setting machine to ensure the evenness of auxiliary feeding to ensure the equal quality of the whole-width cloth.

3、由德博仕-定型機(jī)助劑施加系統(tǒng)（帶液率約25%），**原有二輥軋車（帶液率約75%），明顯降低了約50%帶液率。在兩者相同條件下，定型機(jī)效率可提高30%-70% 、節(jié)約熱能、電力、人力約20%-50% 、節(jié)約助劑約40% 。（如下圖1）

deboshi setting machine auxiliary feeding system (with about 25% of liquid carrying rate) replaces the original 2-roll rolling cart (with about 75% of liquid carrying rate),lowering about 50% of liquid carrying rate evidently. under the same conditions, the setting machine can heighten 30% to 70% of efficiency, save 20% to 50% of heat energy, power and labor cost, and save about 40% of auxiliary.

一.  技術(shù)性能和標(biāo)準(zhǔn)配置：

technical performances & standard configures

1、  整機(jī)均以優(yōu)質(zhì)不銹鋼304制成，專門設(shè)計(jì)特殊結(jié)構(gòu)。

the whole machine with special designed structure is made of 304# stainless steel

2、  助劑施加系統(tǒng)采用小功率馬達(dá)、瑞士高強(qiáng)度耐磨平面?zhèn)鲃訋А?/span>

low-powder motor and high-strength abrasion-resistant flat transmission belt are used for the auxiliary adding system

3、  碟片采用進(jìn)口特種工程塑料精密注塑成型。

the flying disc is made by injection moulding precisely with imported special engineering plastic

4、  供液系統(tǒng)采用變頻調(diào)速水泵，具有供液、回收液體過濾器裝置。

the liquid feeding system makes use of frequency control pump, with liquid feeding, recycled liquid filtering equipments

5、   電氣控制系統(tǒng)采用臺灣weinview人機(jī)界面、三菱可編程控制器（plc）及臺灣shihlin變頻器。

the electric control system makes use of the weinview man-machine interface from taiwan, programmable logic controller (plc) of mitsubishi and shihlin frequency transformer from taiwan

6、  進(jìn)口自動測速編碼器，根據(jù)車速自動調(diào)整供液量. 

the imported automatic speed encoder can adjust the liquid feeding quantity according to speed of vehicle automatically

7、  供電功率：380v / 50hz / 2.5kw。

powder of supply electricity: 380v / 50hz / 2.5kw

8、  設(shè)備組合單元由：助劑施加單元正反面各一套、吸霧裝置正反面各一套、二輥均勻小軋車一套、供液系統(tǒng)一套、控制電柜一套、防滴水液槽一套、導(dǎo)布輥一件、機(jī)架一臺。

the unit of the equipment combination is composed of: each one set of positive and negative sizes of auxiliary feeding units, each one set of positive and negative sizes of mist suckling devices, one set of 2-roll uniform rolling cart, one set of liquid feeding system, one set of powder control cabinet, one set of water drop-proof tank and a machine rack.

9、  當(dāng)定型機(jī)停機(jī)后，助劑施加系統(tǒng)自動啟動反清洗功能。定型機(jī)再次開機(jī)時(shí)自動恢復(fù)正常工作。

when the setting machine stops, the auxiliary feeding system will start the back wash function automatically. and the setting machine will recuperate the normal work when it is restarted.

四、定型機(jī)助劑施加系統(tǒng)結(jié)構(gòu)：（如下圖2）

structure of setting machine auxiliary adding system (as figure 2 below)

五、定型機(jī)助劑施加系統(tǒng)與定型機(jī)組合裝置工作流程圖：

work flow chart of setting machine auxiliary adding system & setting machine unit equipment (as figure 3 below)

六、設(shè)備外觀尺寸 size of equipment (as figure 4 below)

國家專利證書

     佛山市順德區(qū)德博仕機(jī)械設(shè)備有限公司是一家專業(yè)從事印染機(jī)械研發(fā)、生產(chǎn)的科技型企業(yè) 。公司坐落于交通便捷、經(jīng)濟(jì)*具活力的珠三角洲，制造業(yè)重鎮(zhèn)-順德。
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